YK-50L stainless steel vacuum emulsification reactor
Contact Info
- No.4285 Shendu Highway, Pujiang Town, 200000
- 胡工
- 18001633556
- 15000845544@163.com
YK-50LStainless SteelVacuum Stirring Emulsification Reactor
ProductIntroduction:
The standard system of vacuum stirring emulsification reactor has processing volumes in series such as 10L, 20L, 30L, 50L, etc. It can realize the process of stirring, dispersing, emulsifying, homogenizing, mixing and other processes of multiple materials under vacuum or pressure environment. Equipped with a stirrer, high-shear homogenizing emulsifier, vacuum sealing system and temperature control system, various sensor detection systems (such as temperature detection, pH detection, etc.) can simulate industrial production in a laboratory environment, meeting all simulation conditions of complete production equipment.
Product Features:
Highly modular equipment design, various systems can be optionally installed
High-speed motor with long-life design, stable operation
Reasonable overall structure design, excellent material selection
Stepless speed regulation, with a shear linear speed of 27m/s
Suitable for different working environments (closed, open, normal pressure, vacuum)
Overload protection and double-layer insulation, ensuring your safety
Working head is made of stainless steel, reusable, meeting GMP hygiene standards
Modular equipment design, any system can be flexibly combined. You can arbitrarily add other customized functions you need
Model: | YK-20L | YK-50L | YK-100L |
Power Supply: | 220V/50/60Hz | ||
Minimum Stirring Volume: | 8L | 20L | 40L |
Minimum Emulsification Volume: | 10L | 25L | 50L |
Maximum Processing Volume: | 20L | 50L | 100L |
Maximum Working Temperature: | 120°C (High temperature is optional) | ||
Heating Method: | Water bath, oil bath circulation | ||
Achievable Vacuum: | -0.096Mpa (Positive pressure is optional) | ||
Maximum Processable Viscosity: | 70000CP (Ultra-high viscosity of 130000CP is optional) | ||
Stirrer Power: | 180W | 750W | 1500W |
Stirrer Speed: | 0~200rpm (Ultra-high speed is optional) | ||
Paddle Configuration: | Anchor-type wall-scraping stirring paddle | ||
Scraper Material: | Silicone rubber (PTFE hard wall-scraping) | ||
Emulsifying Homogenizer Power: | 750W | 1500W | 2200W |
Emulsifying Homogenizer Speed: | 300~6000rpm | ||
Emulsification Working Head Model: | 60DG | 60DG | 90DG |
Lifting Method of Bracket: | Electric lifting (Manual lifting is optional) | ||
Lifting Stroke of Bracket: | 400mm | 400mm | 400mm |
Material Contacting Material: | SUS316L Stainless Steel + PTFE + Borosilicate Glass Jacket Vessel | ||
Reactor Vessel Material: | Borosilicate Glass Jacket Vessel (SUS316L Stainless Steel Vessel is also optional) | ||
Outer Packaging Dimensions: | 870×560×1400mm | ||
Weight: | 37KG | 40KG | 45KG |
Packaging Method: | Wooden Case | ||
Technical Parameters
I. Emulsification Homogenization Preparation System
Emulsification Tank Working Conditions
Materials: Liquid-liquid, Powder-liquid, Emulsion, Cream-like
Processing Volume: 5~20L/batch
Process: Emulsification, Homogenization, Mixing, Dispersion
Process Temperature: Room Temperature ~85°C
Working Pressure: -0.09-0Mpa
Homogenization Viscosity Range: 20000CPS
II. Stirring System Parameters
Equipment Name: Stirrer
Stirrer Model: YA60
Power: 0.75KW (Selected according to processing volume)
Speed Range: 0~86rpm
Processing Volume: 20L/batch
Stirring Paddle Type: Anchor-frame wall-scraping stirring paddle (Designed for high-viscosity systems, the paddle is detachable)
Material Contacting Material: SS316L PTFE
Material Not Contacting Material: SS304
Surface Treatment of Material Contacting Part: Mechanical polishing Ra≤0.8μm
Seal Type: Lip seal
Connection Method: Flange connection
Motor Coupling Material: SS304
III. Emulsification Equipment Technical Parameters
Equipment Model: YA60
Power Supply: 380V 50Hz
Power: 1.5KW (Selected according to processing volume)
Motor Brand: ABB
Motor Output Power: 300-600rpm
Working Head Model: Blade type (Stator with small round holes)/Designed according to sanitary grade requirements
Material Contacting Material: SS316L
Material Not Contacting Material: SS304
Working Temperature: 15-90°C
Surface Treatment of Material Contacting Part: Mechanical polishing Ra≤0.8μm
Seal Type: Cartridge-type double mechanical seal (Requires cooling water to operate)
Motor Coupling Material: SS304
Installation Method: Flange installation
Applicable to: CIP/SIP
IV. Reactor Parameters
Effective Volume of Reactor: 50L
Total Volume of Reactor: 60L (Excluding head)
Material Contacting Material: SS316L
Material Not Contacting Material: SS304
Surface Treatment of Material Contacting Part: Mechanical polishing Ra≤0.8μm
Insulation Layer Material: SS304 + Aluminum Silicate Fiber Cotton or Chlorine-free Rock Wool
Outer Surface Treatment of Reactor: Matte surface treatment Ra≤1.6μm
Jacket Medium: Water bath heating or on-site cooling water cooling
Working Temperature in Tank: Room Temperature ~85°C
Working Pressure in Tank: -0.09-0Mpa
Jacket Working Temperature: 5-95°C
Heating Medium: Circulating water or silicone oil
Reactor Lid Opening Functions
With scraper sight glass port
Sight glass light port
Vacuum valve
Suction filter
Vent valve
Vacuum port
Pressure port
Manhole
Spice funnel
Spray ball
Reactor Body and Bottom Openings:
Jacket inlet and outlet
High-shear dispersing emulsifier port
Discharge port (With tank bottom ball valve, DN40, sanitary grade)
Lug support
Distance from discharge port to ground: 500
V. Emulsification Tank Lifting System
Lifting Method: Electric lifting
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